When also microns count (0.001 mm)
TDM SA has developed a wide range of hydrostatic motor spindles.
They are used mainly in high precision applications and mostly in high precision machine tools.
The major properties of this system are:
Hydrostatic Spindles are only one type of spindles that effectively combine ultra-high rotational accuracy with ultra-high vibration resistance, high static stiffness and virtually infinite life.
This unique combination provides a number of very essential advantages in precision grinding applications.
TDM SA hydrostatic work head grinding spindle have a rotational speed up to 12,000 RPM with rotational accuracy in radial direction within 20 nanometers and can be improved to 10 nanometers to meet special customer requirements.
TDM SA hydrostatic internal grinding spindles can run up to speed 250,000 RPM with rotational accuracy in radial direction between 30 nanometers and 90 nanometers in dependence of speed.
The unique spindles design based on more than 3 decades experience with computerized parameters optimization and with Final Elements Analysis of shaft dynamics, stability and resonance, is exhibits high stiffness and extremely high reliability with minimal friction losses.
Roundness of the ground part is mainly defined by
synchronous error motion of the work head spindle
for both internal and external grinding applications.
In contrast to geometrical accuracy, the main influence
on surface roughness is due to asynchronous error motion
of the grinding spindle (for OD grinding as well as for ID
grinding). Parts with extremely high surface quality are
obtained with hydrostatic grinding spindles because of their
accuracy, repeatability, smooth, and vibration free rotation.
For hardened steel parts surface roughness better than 8
nanometers Ra can be reached in relatively short time (depending
on the size of ground part). In grinding of optics components
using TDM SA hydrostatic spindles, the surface roughness with
Ra about 1 nanometer has been achieved.
Hydrostatic spindles are very effectively used not only for
extremely high precision application, but for standard requirements
with significantly increased productivity.
High stiffness and high vibration resistance permit much higher chatter free grinding forces.
Grinding process by its nature is an averaging process. Spark-out portion of the grinding cycle improves surface quality without to change the actual size.
Because of ultra-high rotational accuracy as well as extremely high rotational repeatability the averaging process is much quicker and as a result, the spark-out time can be reduced significantly.
The quality of parts ground with CBN wheels is especially sensitive
to accuracy and vibration free performance of the grinding spindle as
well as accuracy and stability of the work head spindle. This makes
hydrostatic spindles undoubtedly the optimal choice for every precision
grinding application using CBN wheels.